Damn companies like Nvidia...can't they make an effort to make their chips flat??? Another thing that pissed me off...ever heard of the story - "The Little Yellow Component That Got In The Way"? Pretty long title eh..?

 

  Alrighty, first things first. Typical of companies like our good friend Nvidia here, this chip was made nowhere near flat. Mine was a little convex, so when I used the thermal tape in Part I, the heatsink would have stuck to only the outer parts of the core. No point in that right??? Anyways...LAPPING TIME!!!

           BEFORE                                         AFTER

 

Looks so much better doesn't it?

Things you'll need here: Your flat piece of whatever (now, if you're using metal, be sure to lap that too...), Sand Paper - one 220 grit and one 800/1200 grit, a tooth brush and double sided tape. As for the flat piece thingy, 40mm˛ will do fine to lap the entire chip. It can't be too big, because of all those little components that surround the core. Height? Well, that's up to you, I guess it depends on how big your hand is...

I attached the 800 to my name tag using double sided tape and started sanding away! Be sure to watch out for those pesky little components on the board. I busted one off while doing my Part I, but a little solder and guts got it back on the board! After some sanding, the whole chip should look all rough and have all these little grains of sand, silicon and metal lying all over the place. I then polished it using the 1200 grit sand paper and ended up with a flat, smooth chip! NOTE: Be sure to clean off all those grains lying around using a rag or a tooth brush. A small piece lying around could cause a short and scorch the board. We WON'T want that to happen, won't we...

I brushed off the chip and surrounding areas using my tooth brush and then cleaned the chip using Nail Polish Remover. Now, this can leave a little residue behind, be sure to wipe it off with a damp rag before continuing. Alcohol works good too.

Alright, we shall leave this guy for now and start preparing the heatsink.

  - That damn yellow component...

- The drill bits...

The heatsink. *sigh* This guy was so large, there was a small yellow component on the board that got in its way. And now, since we're gonna be using thermal grease this time, we're gonna need a retention mechanism to hold this big guy up! Here's where the drill & cable ties come into action. And I'm sure you're smart enough to choose drill bits that are for metal... Here are the actual sizes for the drill bits you'll need: 2.5mm, 4mm and 6mm.

Not so straight...but what the heck...

I started off by measuring the distance between the four holes that surrounded the TnT2 chip. (there's actually six holes there, but the ones on every corner will do fine.) Then I marked their positions on the heastsink. I also marked off the part that was being blocked by that pesky little component.

Now it's...DRILLING TIME!!! I placed the bit properly over the marked off spot on the heatsink. Then I inserted the 2.5mm drill bit and...*whirrrrrrr.....bZZZTT!!!* "What the %^&#???" The damn drill fizzled out on me!!! So much for the 500W... Well, after some inspection it turned out that it wasn't the drill - it was the damn extension cable I was using...I just threw that out of my sight and grabbed another... 

*...whirrrrrrr....cLaNk!!* A HOLE! one down, 3 to go. I just continued with the rest of the holes and this is what I ended up with...

 

That's one nasty hole!!!

I then took out the 2.5mm and replaced it with a 4mm. This was to make way for that pesky yellow component on the board. Too bad I didn't have a jigg-saw...it would have made life so much easier...*whirrrrr....!!!* 'hmm...hole looks pretty big...lets see if it fits." I placed the heatsink on the TnT2...and it didn't fit!!! AAAAA!! grrr...I pulled out the 4mm and replaced that with a 6MM!!! MUAHAHA! *whirrrrr............!!!!* "THAT IS ONE HUGE HOLE! Lets try it..." I placed it...IT FITTED FINE!!! WOOOOOOOHOOOOOOOOOOOOOOOOOOOOOOOOOOO!

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